Injection-molded anchoring systems and EPS concrete forming that make concrete floors, walls, and roofs practical. Two issued U.S. patents — US 12,188,232 B2 & US 11,933,057 B2, inventor Alma Jessop. Designed on job sites over 30+ years, not in a lab.
We did — with our technology, using the contractor’s own subs and their existing forming equipment. No retraining, nothing new to learn. Just: here, use this.
Most ICF floors are not compatible with standard HVAC & mechanical systems. Drop ceilings are required to cover ducting, or cast in place.
The high cost of equipment, shipping & handling make ICF systems too expensive for the average homeowner.
Creating separations between units takes multiple materials & special hardware — very difficult to achieve high STC ratings.
Today’s ICF systems require special bracing equipment to be remotely efficient to assemble.
Increasing labor costs and lack of a nationally trained labor force eliminate ICF systems as an option for most builders.
The industry’s own numbers agree: wages eat 25.5% of concrete contractors’ revenue and the forms are still “done by hand with little technological change”; developers’ purchases run 59.1% of revenue; the labor shortage is named in report after report. (IBISWorld 23811 & 23611C, 2023.)
Ties concrete FLOORS | WALLS | ROOFS into one structure — embedded by your local foundation contractor. Patented.
CD_18 — 24’ clear span · CD_24 — 36’ · CD_24CF commercial — 50’ span, tilt-up roofs. Shoring optional. Patented.
Panelized wall system with the same tie family — and the building performs so well the HVAC equipment gets SMALLER.
90° angle mechanical openings · up to 23”×11” trunk lines · 10”×10” round ducts · wood/metal joist compatible. Wire-cut locally from EPS blocks in existing facilities — eliminating an estimated 90% of shipping costs.
From ICF Builder Magazine’s 2026 ICF Industry Comparison Chart (bracing page): a conventional ICF pour ships its own alignment economy — strongbacks 8–24 ft, turnbuckles, footplates, scaffold brackets, planks, guardrails and pin connectors — delivered to every job in steel storage crates.
| Published bracing system | Ships as | Crate weight |
| BuildBrace (BuildBlock) | crate of 24 | 1,621 lbs |
| Nudura Alignment System | crate of 20 | 1,650–2,000 lbs |
| Hilltop Manufacturing | crate of 40 | 2,000 lbs |
| Plumwall All-In-One | crate of 24 | 1,621 lbs |
| Superior Alignment | crate of 60 | 2,620 lbs |
And that is after the block catalog itself: 90° and 45° corners, T-blocks, brickledges, taper tops, height adjusters, end caps, radius forms — a dozen specialty SKU families per brand before the first yard of concrete.
CTBS: the contractor’s own conventional forms, crews that already know them, hardware that rides inside the wall. No proprietary bracing catalog. No 2,600-pound crate. No retraining.
None of the claims below are ours. They are the concrete industry’s published research, a federal report, and one of North America’s most influential building scientists — sourced and linked, so you don’t have to take our word for anything. The founder worked with this thermal-mass research in Phoenix during his Western Forms years; the system is built on it.
🔗 Energy Use of Single-Family Houses with Various Exterior Walls — Gajda, PCA CD026, 2001 (full PDF)
🔗 HVAC Sizing Methodology for Insulated Concrete Homes — HUD, 2004 (full PDF)
🔗 “Building Science Meets Mountain Climate” — Dr. Joseph Lstiburek, Ph.D, P.Eng (video); key slides excerpted below, full presentation in the data room
🔗 ICF Builder Magazine — current issue · 2026 Builder Awards · 2026 Industry Comparison Chart in the data room
📁 IBISWorld industry reports — Concrete Contractors 23811 · Housing Developers 23611C · Municipal Building 23622B · Polystyrene Foam Mfg 32614 · Sustainable Building Materials OD6580 — the founder’s redlined copies live in the data room; ask and they’re yours
📈 Revenue plausibility — the 2026 updated scenario — the stress-tested projection model, inside this document
Gajda, Energy Use of Single-Family Houses with Various Exterior Walls (PCA CD026): 11 wall systems, 25 cities, DOE-2.1E modeling with everything but the walls held identical. Phoenix annual HVAC cost: flat-panel ICF $1,144 vs wood frame $1,339 vs code-baseline $1,693. Concrete lost only where left extremely under-insulated. Read the study →
HUD, HVAC Sizing Methodology for Insulated Concrete Homes (prepared by CTL — the same Gajda team): HVAC equipment “downsized by as much as 15 to 40%” vs identical wood-frame homes. A 58-home field study measured ≈44% less heating energy and ≈32% less cooling. Read the HUD report →
Joseph Lstiburek, Ph.D, P.Eng (Building Science Corporation, ASHRAE Fellow) on environmental separation and mass walls — the assembly logic Climate-Wall™ and Climate-Deck™ implement. His full presentation lives in the founder’s research archive. Watch the talk →
ICC-ES mapped the evaluation path in 2023: an initial ESR covering the proprietary chairs, vertical ties and CFS attachment — roughly 6–8 months and $20–25K in fees (2023 quote), with the AC353 criteria and a comparable report (ESR-1815) already in hand.
ICF Builder Magazine — the industry’s publication of record — just crowned its 2026 Builder Award winners across residential, multifamily and commercial. The market this system feeds is real and growing. Current issue → · 2026 awards →
$76.4B US concrete contracting across 82,693 firms — the largest holds a 1.0% share; nobody owns the channel we sell into. Wages eat 25.5% of contractor revenue and the forms are still “done by hand with little technological change” — that is the labor CTBS removes. Sustainable building materials is a $80.9B, growth-stage industry whose own definition includes insulated concrete forms — structural concrete is 32% of it and rising. And the majors are already buying system-built: Lennar’s panelized homes went up 4× faster than industry standard; PulteGroup bought its off-site builder outright. (IBISWorld 23811 & 23611C Jan 2023 · 32614 Mar 2023 · OD6580 Aug 2022. All five reports — Concrete Contractors, Housing Developers, Municipal Building Construction, Polystyrene Foam Manufacturing, Sustainable Building Material Manufacturing — live in the data room with the founder’s redline analysis. Ask and they’re yours.) Open the revenue-plausibility model ↓
Slides: Joseph Lstiburek, Ph.D, P.Eng — Building Science Corporation, “Building Science Meets Mountain Climate.” Full presentation in the founder’s research archive.
NOTE: costs are estimates only — check with your local contractors & suppliers for pricing. Full 36-page deck & workbooks available.
“We are an EPC Development company working on two multifamily projects with 1200 units total in Houston Texas... We saw your products at the show in Vegas and believe it can be a good solution for our ICF construction of over 22 buildings.”
UNITS = 1,200 · UNIT SF = 917 · COST SF = $8.81 — CTBS™ materials only · 36-month build · UT price base · no shipping $ included.
One project’s Climate-Deck™ bill of materials totals $11,117,691 — from a single inquiry. The forecast assumes 20+ projects of this size.
Plus international patent applications and U.S. trademark applications across Climate Built™, Climate-Ties™, Climate-Wall™, Climate-Deck™, and Climate Tech Building Systems™. Founder contribution to date: $945K — $100K+ IP · $500K+ product design (10k+ hrs) · $175K prototype R&D · $150K marketing.
Every cost figure here is yours, carried unchanged. The only variable re-modeled is the adoption curve — how fast a code-gated building system actually gets picked up.
Same $197.6M ceiling, same per-unit economics. Revenue = penetration % × $1.976M, derived straight from your proforma.
| Year | Your ramp | Conservative | Base | Cost-Advantaged |
|---|---|---|---|---|
| Year 1 | $9.9M | $2.0M | $2.0M | $4.0M |
| Year 2 | $29.6M | $5.9M | $7.9M | $11.9M |
| Year 3 | $69.2M | $11.9M | $17.8M | $25.7M |
| Year 4 | $108.7M | $19.8M | $31.6M | $45.4M |
| Year 5 | $158.1M | $31.6M | $51.4M | $71.1M |
| Year 6 | $197.6M | $47.4M | $75.1M | $98.8M |
| Year 7 | · | $67.2M | $102.7M | $128.4M |
| Year 8 | · | $90.9M | $130.4M | $158.1M |
| Year 9 | · | $118.6M | $154.1M | $181.8M |
| Year 10 | · | $142.3M | $173.9M | $197.6M |
| Year 11 | · | $162.0M | $185.7M | $197.6M |
| Year 12 | · | $177.8M | $197.6M | $197.6M |
| Year 13 | · | $187.7M | $197.6M | $197.6M |
| Year 14 | · | $197.6M | $197.6M | $197.6M |
$197.6M lands: your ramp Year 6 · Cost-Advantaged Year 10 · Base Year 12 · Conservative Year 14.
Parade of Homes award-winning GC · 30+ years specialty construction · co-founder Concrete Form Services · co-inventor EZ-Footings™ · former Regional Sales Manager, Western Forms.
Prof. Jay P. Christofferson — BYU Construction & Facilities Management (retired) · Kirby Justesen — Owner SCW Concrete, Past President CFA & TCA · Ryan Taylor — Owner, Upland Development Inc.
Dustin Howell — Patent Attorney · Shane Watson — Structural Engineer · Brett Hadfield — CEO, Injection Molding Engineer · plastics, metals & EPS partners in place.
Manufacturing partner target: Tesla. The founder intends to pursue Tesla as an injection-molding manufacturing partner — the same automotive-scale molding discipline, pointed at construction hardware. The intent is on the record; the conversation is the founder’s next move.
Production tooling & injection molding · WOC & IBS · BIM library on climatebuilt.com · distributor network · launch: Climate-Deck™, Climate-Deck_CF™, Climate-Ties™ AF/SF, Climate-Wall™, Roll Bucks™, U-Stucco™.
CLIMATE TECH BUILDING SYSTEMS™ · climatebuilt.com · Confidential — for investment evaluation · figures verbatim from the founder’s 3/2/2025 pitch deck (cleaned 7.13.26) · forecasts are estimates, not guarantees.